MEASUREMENT GROUP, FILLING INSTALLATION AND / OR AUTOMATIC PACKAGING, AND METHOD FOR MEASURING PRESS

专利摘要:
The present invention relates to a group (10) and method for measuring pressure in closed containers (30) made of optically transparent material at least in a portion of a top space (31) of them, and to a filling installation and / or packaging (100) using the measuring group. In particular, the present invention relates to a group and a method for non-contact pressure measurement in closed containers, which can be used directly in automatic filling and / or packaging installations operating at high speed, without the need to stop or slow down such installations or, in any case, remove the containers from them. The measuring group for measuring pressure in closed containers (30) made of optically transparent material at least in a portion of a top space (31) thereof comprises at least one inspection area (20) adapted for the passage of hair at least a portion of a top space (31) of a closed container (30) of said closed containers; at least one laser source (11) with optical geometric axis (A) for the emission of a laser beam at an adjustable wavelength with a wavelength of absorption of a gas contained in space (...).
公开号:BR112017006482B1
申请号:R112017006482-0
申请日:2015-09-29
公开日:2021-02-02
发明作者:Fabio Forestelli；Massimo Fedel
申请人:Ft System S.R.L；
IPC主号:

专利说明:

[001] The present invention relates to a group and a method for measuring pressure in closed containers, as well as to an automatic filling and / or packaging installation using a group like this.
[002] In particular, the present invention relates to a group and a method for non-contact measuring pressure in closed containers, which can be used directly in automatic filling and / or packaging installations operating at high speed, without the need stop or slow down such facilities.
[003] In the present description, the expression "measures directly in line" is intended to indicate the possibility of carrying out the measurement on the containers without the need to remove them from the line beforehand.
[004] The invention relates to a group and a method for measuring total and / or partial pressure in closed containers made at least partially of optically transparent material, in particular plastic or glass material, such as, but not exclusively, bottles of wine, beer, water, carbonated and non-carbonated drinks, beverage containers in general, produced in automatic filling and / or packaging facilities operating at high speed. Measurement of partial pressure in closed vessels means the measurement of pressure referring to a specific gas in the gas mixture contained in the closed vessel.
[005] In filling and / or packaging installations in general of containers, an important verification required is to test the internal pressure and / or leaks of the containers after filling and closing. As well as checking the sealing of the container, the measurement of internal pressure is aimed at monitoring the production process and the systems of which it consists (filling steps and cap placement). This type of measurement has a substantial impact on food quality and safety control.
[006] In particular, the measured internal pressure must be between a minimum internal pressure threshold and a maximum internal pressure threshold. Otherwise, the container must be considered unsuitable and therefore has to be discarded, since an inappropriate pressure level can be attributed to errors in the filling process of the container or a leak in the container itself, caused, for example, by a defect in the closing system or a hole in the container.
[007] Currently, numerous measurement techniques are known, selected according to the type of container and / or content. For example, in order to check the pressure and / or leaks inside flexible containers, there are machines that exert a slight pressure on the walls of the containers themselves and measure diffuse detection of internal "back pressure" by means of pressure transducers or detect the increase at the level of content through a video camera or other optical detector, these machines, in addition to being bulky and having a significant impact on the production lines, are influenced by the operational conditions of the installation.
[008] Alternatively, it is known to perform pressure measurement inside filled and closed containers, using systems to measure the acoustic response of the container itself. For example, in installations for producing beer in glass bottles with a crown cap closure, the pressure measurement systems used measure the acoustic response at the cap frequency, where the internal pressure and the frequency are linked together by a relationship of direct dependence. A technique like this, however, is influenced by the repeatability of the closings, that is, for the same internal pressure, there could be a difference in the measurement of the acoustic response in the case in which the closings performed are not perfectly identical.
[009] For the measurement of pressure inside containers made at least partially of optically transparent material, in particular plastic, glass or another similar material, it is known that it is possible to use the so-called measuring instruments by laser spectroscopy.
[0010] In the present description and in the subsequent claims, the expression "at least partially optically transparent material" should indicate a material with absorbance in such a way as to allow a photo-receptor to be sensitive to an optical signal transmitted by a laser source and having an optical path through a material like this.
[0011] To measure the pressure inside containers, laser spectroscopy measuring instruments detect the absorption of a laser beam of the appropriate wavelength launched into the top space of the closed container. For this purpose, the container is made of optically transparent material at least in its top space.
[0012] In the present description and in the subsequent claims, the expression "top space" should indicate the area enclosed in the closed container, in which the filling material (for example, liquid) is not present. In the case of an arranged container with the closure facing upwards, the top space is the area between the free surface of the material present in the container and the closure (for example, the lid) of the container. Alternatively, in the case of an inverted container, the top space indicates the area between the free surface of the material present in the container and the bottom of the container.
[0013] Laser spectroscopy makes it possible to reliably measure the total pressure and the partial pressure of a gas present along the optical path that a laser beam displaces between its source and a sensor (for example, a photo-receiver). In addition, the measurements are little influenced by external factors, such as possible deformities in the closings, and they can be made without contact with the containers and with instruments that are not very bulky.
[0014] For the measurement of total pressure, a measurement technique like this is applicable to containers filled with any type of liquid. In particular, a different pressure (overpressure or underpressure) is detected in relation to a reference pressure.
[0015] In order to carry out a measurement of the total pressure and / or the partial pressure of a given gas inside a container by means of laser spectroscopy, the laser emission wavelength is varied in a range comprising one or more more gas absorption lines under examination present in the optical path: by measuring with a sensor the variation of the optical power that collides in it, it is possible to determine the absorption of the beam that passed through the gas column and, therefore, knowing the geometry that is being crossed, it is possible to determine the amount of gas present.
[0016] TDLAS (Adjustable Diode Laser Absorption Spectroscopy) technology that uses semiconductor solid state lasers and WMS (Wavelength Modulation Spectroscopy) technology are particularly suitable for industrial applications. In the case of TDLAS technology, the variation of the laser emission wavelength is obtained by modulating the supply current of the laser itself: the modulation can preferably have a triangular, sinusoidal or serrated wave. In this way, as well as a variation in the laser emission wavelength, there is a corresponding variation in the emitted power.
[0017] For the specific use of pressure measurement inside closed containers, it is preferable to choose lasers that basically emit between near and medium infrared where many rotovibrational lines of gas molecules of practical interest are located, such as, for example, those of O2, H2O, CO2 or in traces like many species such as CH4, NO, HCL, CO, N2O and so on. In addition, it is preferable to use lasers capable of emitting strictly monochromatic radiation, that is, characterized by a line width between 10-50 MHz, in order to be able to determine the shape of the molecular line (s) of the gases found along the optical and development trajectory, based on a form like this and, in particular, the widening of the line, the total and partial pressure of the gas.
[0018] It has been observed that the laser spectroscopy measuring instruments currently used directly in filling and / or packaging installations require that, during measurement, the product remains stationary or moves at extremely low speed (for example, at most equal to few meters per minute). Such meters are, for example, used to measure the oxygen content in freeze-dried drug vials in which the vials are moved through positioning or centralizing spacers, with the product advancing step by step. Before carrying out the measurement, the advancing product is stopped, or at least decelerated, in an inspection area. An example of an apparatus of this type to check the internal pressure of a gas in a closed container, by means of laser spectroscopy, is dealt with in WO 2005/040753.
[0019] It has also been observed that measuring instruments by laser spectroscopy currently used directly in filling and / or packaging installations perform the internal pressure check of containers with high optical quality walls, such as, for example, vials for pharmaceutical products that they have walls with a low and homogeneous thickness along the entire length and homogeneous color (or without color).
[0020] It has been observed that measuring devices by laser spectroscopy known in the latest technology are difficult to use to directly measure, in line, the internal pressure of commercial containers, such as bottles. Such containers are characterized both by low optical quality, which leads to an even substantial attenuation of the laser beam, and by the heterogeneity of such walls, which contributes to high light diffusion and radiation retro-reflection.
[0021] However, he observed that, since the laser light is strongly coherent, each contribution of reflected / diffused light causes standard disturbances, that is, spurious and variable modulations of intensity because of the coherent interference between beams. Such disturbances are often the limiting element for the accuracy with which a measurement can be carried out directly in line according to laser spectroscopy technology in commercial containers.
[0022] In the present description and in the subsequent claims, the term "commercial containers" means containers characterized by wide variability in the material of which they consist.
[0023] In the present description and in the subsequent claims, the expression "variability of the material constituting the container" means deformations or variations in thickness in the material of the containers to be inspected, for example, because of the production process of the containers themselves (such as such as glass bottles), or variations in thickness at the measuring point because of the structural characteristics of the containers, such as the presence of the thread or the closure cap at the measuring point.
[0024] It has also been observed that meters by laser spectroscopy according to the latest technology do not allow operation at the high speeds of the movement characteristic in front of filling and / or packaging facilities for food or drinks.
[0025] In the present description and in the subsequent claims, the expression "high speed of movement ahead" means a movement speed in front of the filling installation of up to 120 meters / minute, corresponding to a production rate equal to 72,000 pieces / hour.
[0026] However, it was observed that, in order to be able to extract the absorption profile of the gas subject of the measurement and then from there obtain the pressure of the container, it would be better to carry out a high number of wavelength sweeps in the line of absorption of the gas under analysis for each container, since the more scans are performed, the more effective the measurement is, considering that the average in many scans allows the accuracy of the measurement itself to be improved. In this way, the scanning data measurement contributions that are most useful tend to have a low influence on the overall measurement.
[0027] In the present description and in the subsequent claims, the expression "measurement contribution" means the signal detected following a scan of the wavelength in the absorption line of the gas under analysis.
[0028] In the present description and in the subsequent claims, the term "pressure measurement" means the total of a plurality of measurement contributions equal to the number of scans that the laser spectroscopy meter is able to perform during the acquisition period in a container.
[0029] In the present description and in the subsequent claims, the term "signal acquisition time period" means the period of time over which at least a portion of the container passes through an inspection area.
[0030] It was also observed that in the characteristic speed of filling and / or packaging of beverages or food, the signal acquisition time period is less than 40 ms, making it possible to realize, for each passing container, a much smaller amount of sweeps in the wavelength with respect to the static or substantially static case. With this, the measurement of the general pressure is particularly sensitive to the variability of the material of the container and, in order to obtain the measurement, it is necessary to identify and eliminate the useless measurement contributions (for example, measurements made in heterogeneities of the container walls) , in order to be able to process only useful contributions, for useful contributions meaning the individual scan periods with the correct form at the receiver.
[0031] In particular, the systems used until then to determine the signal acquisition time period cannot be used at the characteristic speeds of filling and / or packaging of beverages or food. Generally, in order to determine the signal acquisition time period, it is known to base it on the calculation of the position performed through the encoder and / or through suitable photocells that detect the entrance of the container in the measurement area. However, the calculation offered by the encoder is not able to provide a precise indication, since the forward movement system may experience delays with respect to the encoder reference, or even the container may not be firmly restricted to the forward movement system. forward and therefore go through shifts during the transfer. Similarly, not even the addition of photocells is sufficient to provide the level of precision required for use at the speeds characteristic of beverage and / or food filling and / or packaging facilities. However, photocells have an optical beam emission that is very wide in relation to the dimensions of the top space of the container. The use of photocells can therefore, at most, be of assistance in providing a rough indication of the passage of the container, but certainly not in determining the actual period of time of signal acquisition.
[0032] The problem that forms the basis of the present invention is, therefore, to make a pressure measurement group in closed containers that is capable of providing accurate, reproducible and reliable measurements, even when applied directly in a filling equipment. commercial container operating at high speed.
[0033] In particular, the purpose of the present invention is to design a pressure measurement group in closed containers that allows extremely accurate detection of the signal acquisition time period.
[0034] In accordance with a first aspect of the same, the invention relates to a pressure measuring group in closed containers made of optically transparent material at least in a portion of a top space thereof, comprising: - at least one inspection area adapted for the passage of at least a portion of a top space of a closed container of such closed containers; - at least one laser source with optical geometric axis for the emission of a laser beam at a wavelength adjustable to a wavelength of absorption of a gas contained in the top space of the closed container, at least one laser source being positioned so as to direct the laser beam to at least one inspection area; - at least one detector positioned to detect at least a portion of the laser beam emitted by the laser source once it has passed through the inspection area and to provide output data representative of a gas absorption spectrum that occurred in the area of inspection; - at least one device for detecting a signal acquisition time period corresponding to said transit at least a portion of a closed container head space through the inspection area; distinguished by the fact that it comprises means to identify useful contributions for the measurement of pressure among the data representative of the absorption spectrum of the gases acquired within the acquisition time period.
[0035] In order to measure the pressure inside closed containers for food use, the measurement group according to the invention uses laser spectroscopy that detects absorption preferably in the oxygen (O2), water vapor lines ( H2O) or carbon dioxide (CO2). The choice is generally made depending on the content: in carbonated drinks the absorption of carbon dioxide is detected, in drinks without added carbon dioxide, it is more useful to detect the absorption of water vapor, whereas the absorption of oxygen is useful for measuring possible leaks in containers, for example, containing solid materials.
[0036] Depending on the type of product contained in the closed containers, in a filling and / or packaging installation the containers are generally transferred with speeds such as to reach a production rate of up to 120,000 pieces / hour.
[0037] It has been realized that, in the case of high transit speeds of the containers or optically transparent portions of the top spaces of the containers, through the inspection area, it is important to precisely identify the useful or significant laser signal measurement contributions acquired , that is to say, those relating to the interior of the top space of the container, in order to be able to distinguish them from non-significant measurement contributions and to determine the pressure measurement only from the significant measurement contributions.
[0038] For this purpose, there was a need to identify the really useful measurement contributions through a correlation between the instantaneous position of the container and the contributions themselves. Therefore, the determination of internal pressure based substantially only on significant measurement contributions makes it possible to achieve a high degree of measurement accuracy, reliability and reproducibility, even with a small number of measurement contributions available because of the high speed of movement in front of the container .
[0039] In accordance with a second aspect thereof, the invention relates to a method for measuring pressure in closed containers made of optically transparent material at least in a portion of a top space of the same, comprising the steps consisting of : - transferring at least a portion of a closed container top space from said closed containers to an inspection area; - emitting a laser beam at a wavelength adjustable to a gas-absorbing wavelength contained in the closed space at the top of the closed container to at least one inspection area; - detecting at least a portion of the laser beam that passes through the inspection area and providing output data representative of a gas absorption spectrum as a result of the passage of the laser beam through the inspection area; - determining a signal acquisition time period corresponding to said transit at least a portion of a closed container top space through the inspection area; - acquire the data representative of the absorption spectrum of the gas detected during the signal acquisition time period; distinguished by the fact that it comprises the step of identifying, among the representative data of the acquired gas absorption spectrum, the representative data useful for measuring the pressure and determining the pressure measurement based on the useful representative data.
[0040] Advantageously, the method for measuring pressure in closed vessels according to the invention achieves the technical effects described above in relation to the pressure measuring group in closed vessels.
[0041] According to a third aspect thereof, the invention relates to an automatic filling and / or packaging installation of closed containers made of optically transparent material at least in a portion of a top space thereof comprising: - means transfer devices adapted to move a plurality of containers forward along a forward movement path, along a forward movement path like this being, in succession: - a first station for filling the containers comprising a plurality of taps or filling valves, and - a second station for sealing and / or capping containers comprising a plurality of sealing heads and / or cap placement, characterized in that, downstream of the second sealing and / or placement station cover with respect to the forward movement path, at least one previously described measuring group of pressure in closed containers is arranged.
[0042] Advantageously, the filling and / or packaging installation according to the invention achieves the technical effects described above in relation to the pressure measuring group in closed containers.
[0043] The present invention in at least one of the aforementioned aspects may have at least one of the following preferred characteristics; they can in particular be combined with each other in the desired way in order to satisfy specific application requirements.
[0044] Preferably, the means for identifying useful contributions to pressure measurement comprise at least: - an element for detecting a first and a second minimum point on a curve that derives from the data intensity envelope profiles f second minimum point and centralized with respect to them, the so-called measurement sub-window defining the total of the useful contributions to the pressure measurement.
[0045] Advantageously, the means to identify useful contributions to the pressure measurement determine a compensation for possible displacements, for example, because of external factors such as container translations on the belt, low vertical stability of the container, collisions on the guides, tolerance dimensional of the containers and so on.
[0046] In the signal acquisition time period, as illustrated in figure 6, the means to identify useful contributions for pressure measurement adequately define an acquisition sub-window in order to exclude possible non-significant contributions, accidentally acquired during the period of acquisition time because of the external factors listed above.
[0047] Preferably, the device for detecting an acquisition time period comprises at least one position sensor for detecting an instantaneous position of the containers.
[0048] In this way, based on the position of the detected container and knowing the speed of movement in front of the container (for example, in the case of constant speed), it is possible to calculate, in a simple and fast way, the moment in the which the container and, in particular, its top space enters the inspection area, determining the beginning of the useful acquisition time period.
[0049] More preferably, at least one position sensor is arranged substantially at or near an entrance to the inspection area.
[0050] A modality like this proves to be even more advantageous, since the information related to the speed of movement ahead is superfluous to determine the entrance of the top space of the container in the inspection area. Advantageously, determining the useful acquisition time period is therefore even simpler and faster.
[0051] Preferably, the device for detecting an acquisition time period comprises an element for detecting the instantaneous speed of movement in front of the closed containers.
[0052] In this way, it is beneficially also possible to take into account instantaneous changes in the speed of movement in front of the container and to calculate the useful acquisition time period in an even more precise way.
[0053] Preferably, the measuring group comprises a load-bearing structure of the laser source and the detector provided with mechanical adjustment elements adapted to modify the positioning of the laser source and the detector.
[0054] More preferably, the mechanical adjustment elements comprise an adjuster of the vertical position of the assembly consisting of the laser source and the detector and / or an adjuster of the horizontal distance between the laser source and the detector.
[0055] The presence of adjustment elements that allow the positioning of the laser source to be modified and the detector advantageously makes it possible to modify the position and dimensions of the inspection area, adapting it according to the dimensions and geometry of the container in transit through her.
[0056] Preferably, upstream and / or downstream of the defined inspection area between the laser source and the detector, the measuring group comprises an input channel and / or an output channel configured to accommodate at least the container portions defining the respective top spaces in transit to the inspection area and / or out of it.
[0057] Preferably, the input and output channels are each delimited by a protective wall modeled as an inverted "U", made of opaque material.
[0058] Advantageously, the protective walls prevent external light from altering the acquisition of the photodetector. This is particularly important in the case of direct sunlight on the machine, since sunlight contains all wavelengths, therefore also those of interest.
[0059] In addition, the protective walls have a containment effect on the dry air injected into the measurement area. This is particularly advantageous in the case of water vapor pressure measurement, since the presence of the walls slows the exchange of air from the outside to the inside and vice versa, preventing as much as possible the access of external humid air in the area of analysis. Such external humid air would otherwise determine background noise in the measurement.
[0060] Preferably, the metering group comprises a first discharge device for injecting into the inspection area a gas other than the gas contained in the closed space at the top of the container.
[0061] More preferably, the first discharge device comprises a first pair of horizontal nozzles in the inspection area.
[0062] It was observed that, if the gas under examination is also present outside the container, it is necessary to consider that, along the optical path of the laser beam, gas molecules not relevant for pressure measurement are involved, since they are outside the top space and possibly at a different concentration / pressure from the concentration / pressure of the internal gas.
[0063] This happens, for example, when measuring the internal pressure in plastic bottles filled with water that is not gaseous and added with nitrogen. For this application, laser spectroscopy reveals the pressure by scanning the water vapor absorption line (H2O), a gas normally present also outside the container.
[0064] Alternatively, this happens in measurements based on the concentration of oxygen in a container. For this purpose, nitrogen is advantageously blown into the inspection area to eliminate as much oxygen as possible outside the container.
[0065] Advantageously, by providing a gas discharge device other than the one under examination, the analyzed gas is blown out of the inspection area, reducing or ideally totally eliminating the non-relevant measurement signal contributions to determine the pressure inside the container .
[0066] More preferably, the measuring group comprises a second discharge device for injecting, upstream of the inspection area with respect to a direction of movement in front of the closed containers, a gas other than the gas contained in the top space of the container closed.
[0067] Even more preferably, the second discharge device comprises three discharge nozzles for the discharged gas, of which a first vertical nozzle is arranged above an entrance of the inlet channel that leads to the inspection area and has a vertical emission direction. , facing downwards, and a pair of second horizontal exit nozzles arranged in an entrance like this one of the entrance channel, with horizontal emission direction and a horizontal nozzle facing each other.
[0068] It was observed that the high speed of movement in front of the containers determines an extraction of the gas that is located around them. This leads to a partial elimination of the gas discharged in the inspection area, because of the movement of the containers and, therefore, the incomplete elimination of the gas under examination in an area like this.
[0069] The provision of a second discharge device, arranged upstream of the inspection area (with respect to the direction of movement in front of the containers) and which substantially enters an area like this, determines a loading of the area around the space top of the container that enters the inspection area with a different gas than the one under examination that is extracted into the inspection area because of the movement of the container. In this way, compensation for a possible partial elimination of the gas discharged directly into the inspection area by the first discharge device is obtained.
[0070] Preferably, the measurement group comprises a signal conditioning element connected downstream from the detector, the signal conditioning element being adapted to receive simple measurement signal contributions detected by the detector and to process each contribution measurement signal to extract an absorption line determined by the gas contained in the top space of the closed container.
[0071] More preferably, the means for identifying useful contributions to the pressure measurement are implemented in the signal conditioning element connected downstream from the detector.
[0072] More preferably, the signal conditioning element comprises at least one sub-element to identify and vary the amplitude of the measurement signal contribution acquired as a function of input parameters.
[0073] It was realized that the use of a subelement to identify and vary the amplitude of the detected signal advantageously makes it possible to compensate for possible variations in the amplitude of the detected signal contribution due to disturbing factors such as deformations or irregularity of the container ( for example, if made of glass), the presence of foam, in the case of carbonated drinks or beer, or the presence of a nitrogen droplet in the top space, usually used to increase the total pressure in a bottle of mineral water.
[0074] More preferably, the signal conditioning element comprises at least one sub-element to identify and eliminate excessively distorted measurement signal contributions.
[0075] It was observed that the laser signal on the receiver is very variable based on the application and the different operational conditions. For example, when measuring pressure inside glass bottles filled with beer, where the laser spectroscopy technique reveals the total and partial pressure of carbon dioxide, there are large distortions in the acquired signal caused by possible deformations of the glass or by the presence of foam in the product.
[0076] Similarly, when measuring pressure inside plastic bottles filled with non-carbonated water, where the laser spectroscopy technique reveals the total pressure by scanning the water vapor absorption line, the presence of a droplet of nitrogen in the top space, used to increase the total pressure of the sealed bottle, causes great distortions of the detected signal (very variable presence of the condensation state depending on the time elapsed since the nitrogen was inserted and the amount of it).
[0077] Measurement signal contributions, therefore, cannot all be used to determine the total pressure, so an analysis of such contributions in order to rule out excessively distorted contributions is particularly useful, particularly in the case of a small amount of measurement contributions because of the high speed of movement in front of the containers.
[0078] More preferably, the signal conditioning element comprises at least one sub-element to weight the individual contributions of the measurement signal as a function of the length of the optical paths traveled by the laser beam through the top space.
[0079] It was considered that, as shown in figure 7, the optical paths of passage of the laser beam through the top space of a container have, for each measurement contribution, a length that varies according to the shape of the top space. As an example only, the top space illustrated in figure 7 has a circular section.
[0080] The different length of the individual optical paths in relation to the individual measurement contributions determines the fact that each measurement contribution is relative to a different number of gas molecules analyzed, since the number of molecules involved in the individual optical paths is different.
[0081] Advantageously, the sub-element for weighting the individual measurement signal contributions takes into account this effect which would otherwise introduce a non-negligible measurement error.
[0082] More preferably, the signal conditioning element comprises at least one sub-element to compensate for a contribution of gas present outside the closed container, adapted to subtract a direct measurement of the external gas from at least one contribution of the measurement signal.
[0083] It was observed that, in order to eliminate the measurement error determined by the presence of the gas under examination also outside the container, it is possible, in addition or alternatively to the discharge means, to provide an appropriate compensation sub-element that subtracts a measurement performed in the absence of the recipient of the measurement contributions, as outlined in figure 8.
[0084] In this way, it is usually possible to eliminate contributions due to the gas outside the container, obtaining a relative measurement exclusively of the gas present in the container.
[0085] Preferably, the step of identifying, among the representative data of the acquired gas absorption spectrum, the useful contributions for the measurement of pressure comprises: - detecting a first and a second minimum point of a curve that derives the envelope of the profiles the intensity of the data representative of the gas absorption spectrum acquired in the acquisition time period; - determine the distance between such first and second minimum points; and - define a measurement sub-window contained between the first and second minimum points and centralized with respect to them, the measurement sub-window defining the set of useful contributions for pressure measurement.
[0086] Advantageously, in this way, among the measurement contributions detected during the useful acquisition time period, those actually related to the interior of the closed space of the closed container are identified, thus compensating possible displacements, for example, because external factors such as container translations on the belt, low vertical stability of the container, cushioning on the guides, dimensional tolerance of the containers and so on.
[0087] Preferably, the step of determining the signal acquisition time period comprises receiving at least one item of container position data detected by means of a position sensor and calculating the moment of entry of the closed space from the top of the container in the inspection area based on at least one item of received position data.
[0088] In this way, based on the detected position of the container and knowing the speed of movement in front of the container (for example, in the case of constant speed) it is possible to calculate, in a quick and simple way, the moment at which the container and, in particular, its top space enters the inspection area, determining the start of the acquisition time period.
[0089] Preferably, the step of determining the signal acquisition time period comprises receiving a plurality of instantaneous data items of movement data in front of the container and calculating the moment of entry of the closed space of the top of the closed container into the area of inspection based on the plurality of items of instantaneous forward motion data received.
[0090] In this way, it is usually possible to also take into account instantaneous changes in the speed of movement in front of the container and to calculate finely the period of useful acquisition time.
[0091] Preferably, the measurement method comprises a step of blowing a different gas with respect to a measurement object against a container in transit in the inspection area.
[0092] Advantageously, presupposing blowing a different gas with respect to a measuring object against a container in transit in the inspection area makes it possible to eliminate the gas under examination from the area around the container, reducing or ideally completely eliminating the measurement signal contributions not relevant for determining the pressure inside the container since they are relative to the gas outside the container.
[0093] Preferably, the measurement method comprises a step of blowing a different gas with respect to a measurement object against a container that enters the inspection area.
[0094] Assuming to blow a different gas with respect to the one under examination against the container, when the container is entering the inspection area, profitably determines an extraction of a gas like this to the inspection area because of the movement of the container. Thus, advantageously, the gas under examination in the inspection area is pushed out.
[0095] Preferably, the step of providing an output of a data item representative of a gas absorption spectrum comprises: - identifying a background function characteristic of the detected signal measurement conditions; - subtract a background function like this from the detected signal and extract a line of absorption from the signal resulting from the subtraction.
[0096] Such conditioning of the detected signal is particularly advantageous since it makes it possible to eliminate the noise and intrinsic disturbances of the measurement, isolating the portion of the detected signal that contains the information related to the absorption that has occurred, based on which precisely the pressure is determined inside the container.
[0097] Preferably, the step of providing at the outlet with a data item representative of a gas absorption spectrum comprises compensating for variations in the amplitude of the detected signal by varying the amplitude of the detected signal depending on the material of the container and / or the type of gas being measured.
[0098] A low signal amplitude is, therefore, normally attributed to disturbance factors, such as the presence of external or internal droplets, defects in the container wall, the presence of a flap that allows the product to be opened present in certain types of containers and so on. Such factors in general determine great attenuation of the signal.
[0099] Advantageously, the measurement method according to the present invention considers taking into account the attenuation introduced by such disturbing factors, compensating it in an appropriate and specific way for the individual applications.
[00100] Preferably, the step of providing at the output with a data item representative of a gas absorption spectrum comprises identifying and eliminating excessively distorted detected signals.
[00101] The identification and elimination of excessively distorted measurement signals are particularly useful, particularly in the case of a small amount of measurement contributions because of the high speed of movement in front of the containers. In this case, using only significant measurement signals, the overall measurement is more accurate and accurate.
[00102] More preferably, the step of identifying and eliminating the detected distorted signal comprises verifying whether the amplitude of the absorption line is below an amplitude threshold.
[00103] More preferably, the amplitude threshold is variable depending on the material of the container and / or the type of gas being measured.
[00104] Preferably, the step of identifying and eliminating distorted detected signals comprises verifying whether the slope or slope of the rising front of the detected signal is outside a range of slopes or slopes considered acceptable.
[00105] Each signal transmitted by the laser source has, therefore, a known shape given by the modulation of the laser, for example, triangular wave, serrated wave, square wave and so on. Starting from a measurement parameter of the known form, such as, for example, the slope or inclination of the rising face in the case of a triangular or serrated wave, it is possible to identify an excessive distortion of the corresponding output signal, making a comparison between the signal parameter detected with that of the known form.
[00106] If the detected signal parameter deviates excessively from the parameter in the known way, the detected signal is discarded.
[00107] Preferably, the step of identifying and eliminating distorted detected signals comprises verifying an asymmetry of the rising front with the falling front, in the case of signals emitted by the laser source modulated with a triangular wave, and discards signals with a greater asymmetry than an asymmetry threshold considered admissible.
[00108] Preferably, the step of identifying and eliminating distorted detected signals comprises verifying a percentage of the detected signal's duty cycle and discarding signals with a duty cycle percentage outside an acceptable duty cycle percentage range.
[00109] A check like this is particularly useful in the case of laser modulations with a square wave.
[00110] Preferably, the step of providing at the output with a data item representative of a gas absorption spectrum comprises weighing the detected signal as a function of the length of the optical path traveled by the laser beam through the top space.
[00111] This makes it possible to achieve the advantageous effects highlighted here regarding the use of the sub-element to weight the individual measurement signal contributions described above.
[00112] Preferably, the step of providing at the outlet with a data item representative of a gas absorption spectrum comprises performing a direct measurement of the gas being measured in the absence of a container and subtracting a direct measurement like this from the detected signal.
[00113] In this way, it is profitably possible to eliminate the contributions due to the gas outside the container, obtaining a relative measurement exclusively for the gas present in the container.
[00114] More preferably, the direct measurement is weighted according to the size of the top space.
[00115] More preferably, the weighting of the direct measurement is carried out as a function of the average length of the external optical path traveled by the laser beam.
[00116] Preferably, the measurement method comprises the step of determining a pressure measurement from a weighted average of a plurality of signals detected during the useful acquisition time period and in particular from the representative data identified as useful for the measurement pressure.
[00117] Alternatively, the measurement method comprises the step of determining a pressure measurement through absorption spectroscopy with WMS technology determining the distance from the minimum points of the second derivative of the absorption profile.
[00118] Advantageously, in this way, a measurement of the total pressure is obtained which is independent of the optical path which is particularly useful in the case of ovalization of the top space of the container.
[00119] According to an additional alternative, the measurement method comprises the step of determining a pressure measurement through absorption spectroscopy with WMS technology determining the area of the absorption profile obtained from the second derivative of the absorption profile.
[00120] In a particularly advantageous way, in the case of water vapor measurement, the measurement of the absorption profile area provides a parameter proportional to the temperature of the container, thus allowing a pressure measurement related to a known temperature to be obtained. Therefore, in a closed container containing a liquid with a prevalence of H2O, the top space rapidly enters saturation (relative humidity 100%), while the concentration of water vapor is directly proportional to the temperature of the liquid. Thanks to this proportion, a measurement of the area of the absorption profile makes it possible to have a parameter directly proportional to the temperature of the liquid.
[00121] Additional features and advantages of the present invention will become clearer from the following detailed description of some preferred embodiments thereof, made with reference to the accompanying drawings.
[00122] The different characteristics in the individual configurations can be combined with each other in the desired manner according to the description presented, if it is necessary to have advantages resulting from a particular combination.
[00123] In such drawings, figure 1 is a partial perspective view of an embodiment of the group for measuring pressure in closed containers according to the present invention applied to a bottle filling installation; figure 1a is an enlarged detail in a configuration partially removed from the measurement group in figure 1; figure 2 is a partial front view of the measurement group in figure 1; figure 3 is a rear view of the measurement group in figure 1; figure 4 is a block diagram of the signal conditioning element used in the measurement group according to the invention; figure 5 is a schematic representation of a filling and / or packaging installation according to the present invention; figure 6 is a graphical representation of a measurement signal contribution acquired by the measurement group detector according to the present invention; figure 7 is a schematic representation of a plurality of measurement contributions made during the passage of a container within the measurement group of the invention; figure 8 is a graphical representation of a transfer belt for a plurality of containers in a measuring group according to the present invention.
[00124] In the following description, for the illustration of the figures, identical reference numbers will be used to indicate constructive elements with the same function. In addition, for the sake of clarity of illustration, some reference numbers are not repeated in all figures.
[00125] With reference to the figures, a group for measuring pressure in closed containers is shown, indicated in general with 10.
[00126] In the present description and the subsequent claims, it is assumed that the closed containers 30 subjected to verification are made of optically transparent material in at least a portion of their top space 31.
[00127] As shown in figure 1, the measuring group 10 comprises a laser source 11 having an optical geometric axis A to emit a laser beam and a detector 12 facing the laser source 11 in order to detect at least a portion of the laser beam emitted by the source 11.
[00128] In the space located between the laser source 11 and the detector 12 there is an inspection area 20 adapted for the passage of at least part of a closed container 30 and, in particular, of a top space 31 of the container 30 or , more specifically, the portion of the head space 31 made of optically transparent material.
[00129] The laser source 11 is thus positioned so as to direct the laser beam towards the inspection area 20, thus reaching the optically transparent portion of the top space 31 of a container 30 in transit through an inspection area like this 20.
[00130] The laser source 11 is adapted to emit a laser beam at an adjustable wavelength with a gas-absorbing wavelength contained in the headspace 31 of the closed container 30.
[00131] The detector 12 is adapted to receive the attenuated laser beam after absorption that occurs in the top space 31 of the container 30 in transit through the inspection area 20 because of the presence of the gas contained in the top space 31 and to provide in the output a data item representative of a gas absorption spectrum like this. In this way, it is possible to determine the pressure inside the closed container 30 as a function of the amplitude of the absorption line of a gas like this.
[00132] Measuring group 10 also comprises at least one 14,14 'device for detecting a signal acquisition time period. The device 14.14 'for detecting the signal acquisition time period determines the time period of the passage of the top space portion 31 of the closed container 30 in the inspection area 20.
The device 14,14 'for detecting the signal acquisition time period comprises at least one sensor 14,14' for detecting the position of the container 30, preferably at least one sensor for identifying the container 30 entering the area of inspection 20, such as, for example, a photocell (illustrated in figures 1-3) and / or an encoder (illustrated in figure 5), for example, associated with an element to detect the instantaneous speed of movement in front of the containers 30 through inspection area 20.
[00134] In the case in which the containers 30 are transferred via transfer means 130 of a filling and / or packaging installation 100, the element for detecting the speed of movement in front of the containers 30 is preferably an input interface adapted to receive data relating to the instantaneous speed of movement in front of the transferring means 130 of the filling and / or packaging installation 100.
[00135] Knowing the moment when the top space 31 of the container 30 enters the inspection area 20, the dimensions of a top space like this 31 of the container 30 and the instantaneous speed of movement in front of the containers 30 is It is possible to identify the period of time in which the laser beam emitted by the laser source 11 passes through the top space 31 of the container 30, also in the case of instantaneous variations in the forward movement speed. In this way, the useful signal acquisition time period is identified.
[00136] In the mode illustrated in figures 1-3, the device for detecting the signal acquisition time period comprises a photocell 14 modeled as an inverted "U" and arranged at the entrance of the inspection area 20, and the element for detecting the forward movement speed is a data entry interface (not shown) to receive data related to a speed like this.
[00137] In the embodiment illustrated in figure 5, the device for detecting the signal acquisition time period comprises an encoder 14 'arranged along the path taken by the transferring means 130, and the element for detecting the forward movement speed it is a data entry interface (not shown) to receive data related to a speed like this.
[00138] According to an alternative modality that is not illustrated, preferably applicable in the case of constant speed of the transfer belt, the device 14,14 'for detecting the signal acquisition time period comprises at least one sensor for detecting the position of container 30 (for example, at least one photocell). In this case, it is superfluous to provide an element to detect the speed of the transfer belt, since it is constant.
[00139] Also in this case it is possible to identify the period of time in which the laser beam emitted by the laser source 11 passes through the top space 31 of the container 30 (signal acquisition time period) based on the distance between the point in the which the sensor 14,14 'intercepts the container 30 and the inspection area 20, the constant speed of the transfer belt and the dimensions of the head space 31.
[00140] The measurement group 10 comprises, according to the illustrated modality, a load-bearing structure 15 for the correct positioning of the laser source 11 and detector 12, as well as the appropriate definition of the inspection area 20.
[00141] For this purpose, the load-bearing structure 15 comprises mechanical adjustment elements 16a, 16b adapted to modify the relative positioning of the laser source 11 and detector 12 according to the dimensions and geometry of the container 30 in transit through the inspection area 20.
[00142] In the illustrated embodiment, the mechanical adjustment elements 16a, 16b comprise an adjuster of the vertical position 16a of the assembly consisting of the laser source 11 and the detector 12 and an adjuster 16b of the horizontal distance between the laser source 11 and the detector 12 that allows them to be grouped and separated. The mechanical adjustment elements 16a, 16b can be of the manual or motorized type.
[00143] Upstream and / or downstream of the inspection area 20 defined between the laser source 11 and the detector 12 there are preferably, respectively, an input channel 17a and / or an output channel 17b configured so as to house by the minus the portions of the container 30 defining the respective top spaces 31 in transit to or away from the inspection area 20.
[00144] For example, in the illustrated embodiment, the input and output channels 17a, 17b are made by means of a protective wall folded in a "U" and opened to the base. A protective wall like this is preferably made of a non-permeable material.
[00145] As illustrated in figure 2, the measuring group 10 comprises a first discharge device 18a, 18b for injecting a different gas into the inspection area than the one under examination. This makes it possible to reduce or eliminate the contribution of the molecular absorption given by the gas under examination present outside the container 30 and, therefore, the influence on the general measurement.
[00146] The first discharge device comprises a first pair of horizontal nozzles 18a, 18b, a first of which 18a is integrated into the emission channel of the laser source 11 and a second 18b is integrated into the receiving channel of the detector 12 so that the discharge occupies the entire trajectory of the laser.
[00147] According to the particularly advantageous embodiment illustrated, the measuring group 10 preferably further comprises a second discharge device 19a, 19b, 19c arranged upstream of the inspection area 20 with respect to the direction B of movement ahead of the containers. A second discharge device like this 19a, 19b, 19c charges the area around the top space 31 of the container 30 that enters it with a different gas than the one under examination before a top space like this 31 enters the inspection area 20 The movement of the container 30 determines an extraction of the gas discharged in the inspection area 20, compensating for a possible partial elimination of the gas discharged directly in an area like this 20 by the first discharge device 18a, 18b.
[00148] The second discharge device comprises three outlet nozzles 19a, 19b, 19c of the discharged gas, a first vertical nozzle 19a from which it is arranged above the entrance of the inlet channel 17a which leads to the inspection area and has a direction of vertical emission, facing downwards, and a pair of second horizontal exit nozzles 19b, 19c arranged in an entrance like this of the entrance channel 17a, with horizontal emission direction and facing one 19b towards the other 19c.
[00149] In order to obtain a valid pressure measurement within each container 30 in transit from the individual measurement contributions detected by the detector 12 during the signal acquisition time period, the measurement group 10 comprises means 41 for identifying useful signal contributions for the pressure measurement between the representative data of the gas absorption spectrum acquired in the acquisition time period, connected downstream from the detector 12.
[00150] Once the acquisition time period has been determined, the signals acquired by the detector 12 over a period of time like this are provided to the means 41 to identify useful signal contributions for the pressure measurement. Such means 41 are adapted to analyze in real time the signal acquired by the detector 12 in order to isolate the significant signal contributions to the measurement, that is, those really corresponding to the measurements made when the top space transits between the laser source 11 and detector 12.
[00151] For this purpose, the means 41 for identifying useful signal contributions for pressure measurement comprise at least: - an element for detecting the minimum points 51,52 of a curve that derives from envelope 50 of the data intensity profiles representative of the gas absorption spectrum acquired in the acquisition time period identified by the corresponding detection device 14,14 ', - an element to determine the distance between such minimum points 51,52 and - an element to define a sub-window 53 contained between the minimum points 51.52 and centralized in relation to them. The centralized sub window with respect to the 51.52 detected minimum points really defines the set of contributions really useful for pressure measurement.
[00152] The envelope 50 of the signal intensity profiles that passed through a bottle is illustrated as an example in figure 6. As you can see, an envelope like this comprises two minimum points 51.52 that correspond to the edges of the neck of the bottle. bottle 30. Detecting such minimum points 51.52 and analyzing only the intermediate measurement contributions between such minimum points 51.52 ensures that all measurements used are actually linked to the interior of the top space of the container.
[00153] Downstream from the detector, a signal conditioning element 40 is also connected. The signal conditioning element 40 is adapted to receive the individual measurement contributions detected by the detector, to identify for each measurement contribution a background function characteristic of the measurement conditions and to subtract a background function like this from the detected signal contribution to in order to extract an absorption line from which the total and / or partial pressure information of the gas under examination is derived.
[00154] In the illustrated example, means 41 for identifying useful signal contributions for pressure measurement are implemented in signal conditioning element 40.
[00155] The signal conditioning element 40 preferably comprises a sub-element 42 for identifying and varying the amplitude of the contribution of the detected signal according to parameters entered by the user, such as the type of container 30 treated, the type of gas examined and so on. onwards. Sub-element 42 for identifying and varying the amplitude of the acquired measurement signal is preferably a transimpedance circuit with automatic gain control.
[00156] The signal conditioning element 40 preferably comprises an element 43 for identifying excessively distorted measurement signal contributions in order to beneficially contribute to determining the pressure measurement.
[00157] The element 43 to identify distorted measurement signal contributions takes into account the amplitude of the absorption line extracted by each individual measurement contribution related to the scan in the wavelength in the examined period of time (signal acquisition underlay), discarding the measurement contributions whose absorption line has an amplitude below a predetermined amplitude threshold that is variable depending on parameters entered by the user, such as the type of container 30 treated, the type of gas examined and so on.
[00158] The low signal amplitude is, therefore, normally attributed to disturbing factors such as the presence of external or internal droplets, defects in the container wall, the presence of a flap that allows the product to be opened, present in certain types of containers and so on. Such factors in general determine a strong attenuation of the signal.
[00159] Additionally, or alternatively, element 43 to identify distorted measurement signal contributions takes into account the slope of the rising front of each acquired signal contribution, eliminating the measurement contributions with an excessively distorted slope. For this purpose, the slope of the rising front of the acquired signal is compared with the slope of the rising front of the transmitted signal, which therefore acts as a reference. A distortion of the slope is determined in the case of variation between the two slopes. Element 43 to identify distorted measurement signal contributions proceeds to eliminate measurement contributions with a slope of the rising front greater than or less than the reference slope (slope of the rising front of the transmitted signal) at a threshold value predetermined, for example, equal to 20 °. In other words, measurement contributions with a slope of the rising front outside a range of slopes considered permissible are eliminated. The permissible range of angular coefficients is a range centered on the reference angular value +/- the predetermined threshold value.
[00160] A rising face with a slope outside the range of permissible slopes is therefore identified as being excessively distorted to make a useful contribution to the pressure measurement.
[00161] In order to be able to determine the general internal pressure measurement based on the individual measurement contributions, the signal conditioning element 40 preferably comprises a sub-element 44 to weight the individual measurement contributions depending on the length of the optical paths traveled by the laser beam through the head space 31. It is thus possible to obtain the pressure measurement based on a weighted average which, therefore, takes into account the differences in the length of the individual optical paths.
[00162] The signal conditioning element 40 preferably comprises a compensation sub-element 45 of the gas contribution present outside the container, adapted to perform a direct measurement of the external gas and the subsequent weighted subtraction of a direct measurement like this in all contributions of measurement.
[00163] In particular, the compensation element 45 carries out a weighting of the direct measurement according to the size of the top space 31 and, therefore, the portion of the optical paths traveled by the laser beams outside the container 30. The size of the top space 31 is a piece of data that is initially entered by a user or acquired automatically by a calibration procedure.
[00164] In particular, the weighting of the direct measurement is performed as a function of the average length of the external optical path traveled by the laser beams.
[00165] The pressure measuring group 10 in a container 30 is preferably comprised in an automatic filling and / or packaging installation indicated in general with 100 and illustrated as an example in figure 5.
[00166] A line 100 like this comprises a first filling station 110 of containers 30, followed by a second station 120 for sealing and / or capping containers 30. The pressure measuring group 10 in a container 30 is arranged downstream (directly or not) from the second station 120 to close and / or place lids on the containers 30 with respect to the direction of movement ahead of the containers 30 along the line 100.
[00167] The first 110 and the second 120 stations have a circular configuration, in which the taps or filling valves 115 and the sealing and / or cap placement heads 125 are restricted to the periphery of a rotating table or rotating carousel. Such stations 110,120 can, for example, be tool holders provided respectively with about eighty taps or filling valves 115 and with about twenty sealing heads and / or cap placement 125.
[00168] Containers 30 are transferred by means of suitable transfer means 130, such as, for example, a set of transfer means restricted or free on a transfer belt or suspended, along a movement path ahead B that follows the least partially the periphery of the first 110 and the second 120 stations to subsequently pass through the measuring group 10.
[00169] The operation of the pressure measuring group 10 in closed containers is as follows.
[00170] Initially, the measurement group 10 determines the approximate acquisition time period useful for the measurement through the appropriate device 14,14 '.
[00171] For this purpose, according to the specific modality, the period of time in which the top space 31 of a container is in the inspection area 20 is determined as previously described.
[00172] When the container is in the inspection area 20, a gas other than the one being measured is preferably blown against it.
[00173] More preferably, a different one with respect to a measurement object is blown against the container 30 also when the container is at the entrance of the inspection area 20.
[00174] During the acquisition time period, the laser source 11 repeatedly emits, in the inspection area 20 in which the closed container 30 transits, a laser beam at an adjustable wavelength with an absorption wavelength of one gas contained in the top space 31 of the closed container 30.
[00175] In particular, the laser beam is emitted in the top space 31 of the container 30 which passes through the inspection area 20 and, precisely, in the portion of the container 30 made of optically transparent material.
[00176] Detector 12 detects the attenuated laser beams after the absorption that occurred in the top space 31 of the container 30 (measurement signal contributions) and, for each detected laser beam, provides in output data representative of an absorption spectrum of the metered gas present in the head space 31.
[00177] Specifically, for each detected signal, a background function characteristic of the measurement conditions is identified. A background function like this is subtracted from the contribution of the detected signal in order to extract an absorption line from which information is derived from the total and / or partial pressure of the gas under examination.
[00178] In order to isolate the significant signal contributions to the measurement, the envelopes 50 of the intensity profiles of the received measurement contributions that passed through the container 30 during the acquisition time period are analyzed in order to identify the points 51, 52 corresponding to the walls of the container 30. Such points act as a reference for the definition of a sub window 53 contained between such points and preferably centralized in relation to them, where the sub window 53 represents the total of the signal contributions really useful for the pressure measurement .
[00179] Possible signal disturbances and / or distortions are compensated according to different methods that can be applied in combination or as alternatives.
[00180] The signal amplitude is preferably changed according to parameters entered by the user, such as the type of container 30 treated, the type of gas examined and so on, in order to compensate for variations in the amplitude of the received signal.
[00181] Therefore, excessively distorted measurement signal contributions are then identified and eliminated, so that the overall measurement is not unduly impaired by such contributions.
[00182] In particular, the measurement contributions whose absorption line has an amplitude below a predetermined amplitude threshold which is variable depending on parameters entered by the user, such as the type of container 30 treated, the type of gas examined, and so on, are discarded.
[00183] Additionally, or alternatively, the measurement contributions with a slope or slope of the rising front that differs from the slope of the rising front of the transmitted signal beyond a predetermined threshold value, for example, equal to 20 °, are discarded.
[00184] The individual measurement contributions are weighted according to the length of the optical paths traveled by the laser beam in the top space 31. The pressure measurement is therefore obtained based on a weighted average that takes into account the differences in length of the individual optical paths.
[00185] The contribution of the gas under examination present outside the container is compensated by making a direct measurement of the gas in the absence of the container and subtracting a direct measurement like this from the totality of the measurement contributions.
[00186] In particular, before going to the subtraction, a weighting of the direct measurement is carried out in function of the size of the top space 31 and, therefore, of the portion of the optical path traveled by the laser beams outside the container 30. The size of the top space 31 is a piece of data that is initially entered by a user or is acquired automatically by a calibration procedure.
[00187] In particular, the weighting of the direct measurement is performed according to the average length of the external optical path traveled by the laser beams.
[00188] After the measurement contributions that can be considered to determine the general measurement have been selected, an average of such contributions is made or alternatively certain contributions are selected on the basis of which the parameters useful to determine the gas concentration are extrapolated under examination and the pressure of the container. For example, in the case where you want to measure the total pressure inside a container using absorption spectroscopy on a carbon dioxide line with WMS technology, the parameter of the distance from the minimum points of the second derivative of the absorption profile is extracted, in such a way as to obtain a pressure measurement independent of the optical path. A provision like this proves to be particularly advantageous in the case of ovalization of the bottle.
[00189] Alternatively, in the case where the total pressure is measured by absorption spectroscopy in a water vapor line, the parameter of the absorption profile area obtained from the second derivative of the absorption profile is extracted, which makes it possible to obtain a parameter proportional to the temperature of the closed container containing a liquid and in this way allow a pressure measurement linked to a known temperature to be obtained.

权利要求:
Claims (12)
[0001]
1. Measuring group (10) to measure directly in line, in an automatic filling and / or packaging installation, the pressure in closed containers (30) made of optically transparent material at least in a portion of a top space (31 ) thereof, comprising: - at least one inspection area (20) adapted for the passage of at least a portion of a top space (31) of a closed container (30) of the closed containers; - at least one laser source (11) with optical geometric axis (A) for emitting a laser beam at an adjustable wavelength with a gas-absorbing wavelength contained in the top space (31) of the container closed (30), to at least one laser source (11) being positioned so as to direct the laser beam to at least one inspection area (20); - at least one detector (12) positioned to detect at least a portion of the laser beam emitted by the laser source (11) once it has moved through the inspection area (20) and provides output data representative of a gas absorption spectrum due to the passage of the laser beam through the inspection area (20); - at least one device (14,14 ') for detecting the signal acquisition time corresponding to the passage of at least a portion of a closed space (31) of a closed container (30) through the inspection area, characterized by the fact that it comprises a signal conditioning element (40) connected downstream from the detector (12), the signal conditioning element (40) being adapted to receive individual measurement signal contributions detected by the detector (12) and process each contribution of the measurement signal to extract a gas absorption line contained in the top space (31) of the closed container (30), and means (41) for identifying useful signal contributions for the pressure measurement among the representative data of an absorption spectrum acquired during the signal acquisition time period, in which the means (41) for identifying useful signal contributions for pressure measurement comprise: - an element for the detection of a prim eiro (51) and a second (52) minimum point of a curve that derives from the envelope of intensity profiles of the data representative of the gas absorption spectrum acquired during the signal acquisition time period; - an element for determining the distance between the first (51) and the second (52) minimum point; and - an element to define a measurement sub-window (53) contained between the first (51) and second (52) minimum points and centralized with respect to them (51,52), the measurement sub-window (53) defining the set of contributions of useful signal for pressure measurement.
[0002]
Measuring group (10) according to claim 1, characterized in that the device for detecting the acquisition time period (14, 14 ') comprises at least one position sensor for detecting an instantaneous position of the containers (30) and / or an element to detect the instantaneous speed of movement in front of the closed containers (30).
[0003]
Measuring group (10) according to either of claims 1 or 2, characterized in that it comprises, upstream and / or downstream of the inspection area (20) defined between the laser source (11) and the detector (12), an input channel (17a) and / or an output channel (17b) configured to house at least the container portions (30) defining the respective top spaces (31) moving to the area inspection (20) and / or out of it (20).
[0004]
Measuring group (10) according to any one of claims 1 to 3, characterized in that it comprises at least one first discharge device (18a, 18b) to inject into the inspection area (20) a gas other than gas contained in the top space (31) of the closed container (30) and / or at least a second discharge device (19a, 19b, 19c) to inject upstream of the inspection area (20) with respect to a direction of movement in front (B) of the closed containers (30) a gas other than the gas contained in the top space (31) of the closed container (30).
[0005]
Measuring group (10) according to any one of claims 1 to 4, characterized in that the signal conditioning element (40) comprises at least one signal processing sub-element of the signal processing sub-element group consisting of: - a sub-element (42) to identify and vary the amplitude of the measurement signal contribution acquired as a function of the input parameters; - a sub-element (43) to identify and eliminate excessively distorted measurement signal contributions; - a sub-element (44) for weighting the contributions of individual measurement signals as a function of the length of the optical paths traveled by the laser beam through the top space (31); - a sub-element (45) to compensate for a contribution of gas present outside the closed container (30), adapted to subtract a direct measurement of the external gas from at least one contribution of the measurement signal.
[0006]
6. Automatic filling and / or packaging installation (100) for closed containers (30) made of optically transparent material at least in a portion of a top space (31) thereof comprising: - transfer means (130) adapted for moving a plurality of containers (30) forward along a forward movement path, along the forward movement path a first station (110) is arranged in succession to fill the containers (30) comprising a plurality of taps or filling valves (115); and a second station (120) for sealing and / or capping the containers (30) comprising a plurality of sealing heads and / or cap placement (125), characterized by the fact that, downstream of the second sealing station and / or placing a cover (120) with respect to the forward movement path, at least one measuring group (10) being arranged in line as defined in any one of claims 1 to 5.
[0007]
7. Method for measuring directly in line, in an automatic filling and / or packaging installation, the pressure in closed containers (30) made of optically transparent material at least in a portion of a top space (31) thereof, comprising the steps consisting of: - transferring at least a portion of a top space (31) from a closed container (30) from the closed containers to an inspection area (20); - emitting a laser beam at an adjustable wavelength with a gas-absorbing wavelength contained in the top space (31) of the closed container (30) in at least one inspection area (20); - detecting at least a portion of the laser beam that has moved through the inspection area (20) and supplying output data representative of a gas absorption spectrum resulting from the passage of the laser beam through the inspection area (20); - determining a signal acquisition time period corresponding to the passage of at least a portion of a top space (31) of a closed container (30) through the inspection area (20); - acquire the data representative of a gas absorption spectrum detected during the signal acquisition time period; characterized by the fact that it comprises the step of processing the data representative of an absorption spectrum to extract a gas absorption line contained in the top space (31) of the closed container (30) and to identify the representative data useful for the measurement pressure, between the representative data acquired from a gas absorption spectrum, and determine a pressure measurement based on the useful representative data; where the step of identifying the representative data useful for pressure measurement comprises the steps of: - detecting a first (51) and a second (52) minimum point of a curve that derives the envelope of intensity profiles from the data representative of the absorption spectrum of the gas acquired during the signal acquisition time period; - determine the distance between the first (51) and the second (52) minimum point; and - define a measurement sub-window (53) contained between the first (51) and second (52) minimum points and centralized with respect to them (51, 52), the measurement sub-window (53) defining the set of signal contributions useful for pressure measurement.
[0008]
Measurement method according to claim 7, characterized in that the step of determining the useful signal acquisition time period comprises: - receiving at least one piece of position data from the container (30) detected by means of a position sensor and calculate the moment of entry of the top space (31) of the closed container (30) into the inspection area (20) based on at least one piece of received position data; or - receiving a plurality of pieces of movement speed data in front of the instantaneous container (30) and calculating the moment of entry of the top space (31) of the closed container (30) into the inspection area (20) based on the plurality of pieces of received forward motion speed data.
[0009]
Measurement method according to any one of claims 7 to 8, characterized in that it comprises a step of blowing a different gas with respect to that measurement object against a container (30) that enters and / or passes through the area inspection (20).
[0010]
Measurement method according to any one of claims 8 to 11, characterized in that the step of providing at the outlet with a data piece representative of a gas absorption spectrum comprises, alternatively or in combination: - compensating for variations in the amplitude of the detected signal, varying the amplitude of the detected signal depending on the material of the container (30) and / or the type of gas being measured; and / or - identify and eliminate excessively distorted detected signals; and / or - weight the signal detected as a function of the length of the optical path traveled by the laser beam through the top space (31); and / or - perform a direct measurement of the gas being measured in the absence of a container (30) and subtract a direct measurement like this from the detected signal.
[0011]
11. Measurement method according to claim 10, characterized by the fact that the step of identifying and eliminating distorted detected signals comprises, alternatively or in combination: - checking whether the amplitude of the absorption line is below an amplitude threshold; and / or - check if the slope of the rising front of the detected signal is outside an acceptable range of slopes; and / or - check for the presence of asymmetry between the rising and falling front of the detected signal and eliminate signals with an asymmetry greater than a threshold asymmetry considered acceptable; - check a percentage of the duty cycle of the detected signal and eliminate signals with a percentage of the duty cycle outside a percentage range of the acceptable duty cycle.
[0012]
Measurement method according to any one of claims 7 to 11, characterized in that it comprises the step of determining a pressure measurement, alternatively based on: - a weighted average of the useful representative data identified; - the distance between the minimum points of the second derivative of an absorption profile determined by means of absorption spectroscopy with WMS technology; - the area of the absorption profile obtained from the second derivative of the absorption profile.

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法律状态:
2020-05-05| B06U| Preliminary requirement: requests with searches performed by other patent offices: procedure suspended [chapter 6.21 patent gazette]|

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2020-12-29| B09A| Decision: intention to grant [chapter 9.1 patent gazette]|

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2021-02-02| B16A| Patent or certificate of addition of invention granted [chapter 16.1 patent gazette]|Free format text: PRAZO DE VALIDADE: 20 (VINTE) ANOS CONTADOS A PARTIR DE 29/09/2015, OBSERVADAS AS CONDICOES LEGAIS. |

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